China best Foundry Custom Iron Casting Industrial Truck Gearbox Housing sequential gearbox

Product Description

Foundry Custom Casting Industrial Truck Gearbox Housing

Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CZPT group of companies.
Please send us your detailed drawing/ sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time .
MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.
 

Sand casting mfg. process
 

Pattern Design -> Pattern Manufacture -> Pattern Test -> Qualified Sample -> Mass Production -> Sand Shakeout -> Polishing -> Sand Blasting -> Surface Treatment (panting) -> CNC machining -> Inspection -> Clearning & Anti-rust -> Packing & Shipping QC System: raw material inspection, FAI, IPQC, random inspection, final full inspection before shipping. Standard: ANSI , ASME, DIN, BS, JIS, ASTM, GB etc.

Casting Parts Advantages

1.Wide suitability.The metal casting process almost free from the restrictions of the size, thickness and shape of castings, casting wall thickness can be up to 0.3-1000 mm, the length varies from a few millimeters to 10 meters, and the quality can be from a few grams to more than 300t. 2.With a higher specific pressure, the dimensional accuracy and surface finish of the castings are higher. 3.The whole line has a high degree of automation. The operator only needs to control the button base to check the production line. The labor intensity is low, there is no shock during the production process, and the noise is low. 4.High production efficiency, generally up to 450 type/hour or more, simple equipment matching and few failures. 5.Good economy, no sand box, few auxiliary machines, and low daily maintenance.

Technical Support:
ZheJiang CZPT is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, CZPT WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.

Quality Control:
1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production—In process quality control(IPQC)
4) Checking the goods after they are finished—- Final quality control(FQC)
5) Checking the goods after they are finished—–Outgoing quality control(OQC)

Company Profile

MATECH Industry Ltd

We specialize in custom metal parts for Mechanical Parts,industry machine parts, Agricultural machinery parts, building materials, auto cars accessaries, medical facilitiy, solar energy system, exhibition, assembly line etc. Providing one-stop service (extrusion+ heat treatment + machining + surface treatment), to save time and costs and reduce risk of quality control for you. With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house, we are mastering key competence to supply quality casting iron parts to our customers for both China and Export Market. During the early involvement of the customer’s design process we are able to provide professional input to our customers in terms of process feasibility, cost reduction and function approach. You are welcome to contact us for technical enquiry and business cooperation.

Our Vision: Keeping Continuous improvement on technology and engineering innovation, becoming a strong, stable and high competence top metal working supplier in 1 of our business sections with focus on Vehicle and Manufacturing Industries and continuously satisfy our customers.

Our Core Value Sincerity Quality Competence

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Why Choose Us ?

1. One stop service:
We have 5 own factories and 50+ sub-contractors located in different areas of China to offer you one-stop manufacturing and purchasing services to help you save time and reduce procurement cost.
2. Your eyes in China:
Our commitment to quality permeates from quoting, scheduling, production, inspection to deliver into your warehouse, our QC team will remark the errors if has on QC documents for your checking before delivery as your 3rd party.
3.Your R&Dconsultant:
With professional engineers team and 29 years manufacture experience ,we would help you work out problems during new parts’ development, optimize design and recommend the most cost-effective solution.
4. Your Emergency Solver:
With continued grown factories team and our QC teams located in different areas, if customers need to expedite the delivery, we would be able to adopt another factory to produce together immediately.
5. Quality Guaranty:
No matter how long time the products delivered, we are responsible for the quality. In case the products be rejected, we would replace them or return fund according to your demand without hesitatio.

Our Team

Our Advantages

1. We are a professional OEM manufacturer.
2. We have experienced engineers and quality control team as our strong backing.
3. High quality, competitive price, quick response is our mission.
4. Professional technical support
5. Agreed delivery time
6. Strict quality control process
7. Cost-Effective
8. Rich experience in mould design and production.

9. ISO/ERP system guarantee.

Our Services & Strength

ISO 9001:2008 certified CNCT utilizes ongoing employee training, automation, continuous process improvement and innovation to maximize the quality, reliability, and cost-effectiveness of your components.
Parts are carefully examined throughout the production process at multiple quality control checkpoints and all shipments are thoroughly tested and inspected before they are released to your facility. As a result, our team has been able to consistently maintain a nearly 0% external part reject rate that has enabled many of our customers to eliminate the costly and time eroding process of inbound part inspection.
Skilled craftsmen, with years of specialized knowledge and understanding, fabricate parts to specified tolerances. At CNCT, we’re confident that we offer a far more cost-effective and low-risk solution than our competitor. So when the success of your business depends on the ultimate in quality control, precision, timeliness, and service, you can trust your metal working needs to CNCT.

Our Package :

Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.
Or as customer requests.

Outer Packing →Multilayer wooden box with strong bandages, used for standard export package.
Or customized as per customer’s requirements.

               You are welcome to contact us for technical enquiry and business cooperation.

FAQ:
1. Are you a manufacturer or a trading company?
We are a professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts.

2. How can I get some samples?
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost,
and the charge will be deducted from the payment for formal order.

3. Can you make casting according to our drawing?
Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied,
the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.

4. Can you make casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.

5. What’s your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of casting.

Samples:

Types of Farming Equipment Incorporating Agricultural Gearboxes Agricultural gearboxes play a vital role in various farming equipment, enhancing their efficiency and enabling them to perform essential tasks. Here are some types of farming equipment that commonly incorporate agricultural gearboxes: Tractors: Agricultural gearboxes are integral components of tractors, contributing to power transmission from the engine to various attachments such as plows, harrows, and mowers. Harvesters: Harvesters, used to gather crops like grains, fruits, and vegetables, utilize gearboxes to drive conveyor systems and separators, ensuring smooth and efficient harvesting operations. Planters and Seeders: Planters and seeders rely on gearboxes to precisely distribute seeds and fertilizers while maintaining th Considerations for Heavy-Duty Farming Gearboxes Heavy-duty farming applications require robust and reliable gearboxes that can withstand high loads, harsh conditions, and frequent use. Here are the key considerations for selecting gearboxes for heavy-duty farming: Load Capacity: Heavy-duty gearboxes must have a high load-carrying capacity to handle the demands of agricultural machinery, such as tillers, plows, and combines. Material Durability: Gearboxes should be constructed from durable materials, such as hardened steel or cast iron, that can withstand the stresses and impacts associated with heavy-duty tasks. Sealing and Protection: Effective sealing and protection mechanisms, such as robust seals and gaskets, prevent the ingress of dirt, water, and contaminants that can cause premature wear and damage. Lubrication System: A reliable and efficient lubrication system is crucial for heavy-duty gearboxes to ensure proper lubrication of components under high loads and temperatures. Heat Dissipation: Heavy-duty applications generate significant heat. Gearboxes should have efficient heat dissipation mechanisms, such as cooling fins or oil coolers, to prevent overheating and maintain performance. Design and Construction: Gearbox design should incorporate reinforced housing, larger bearings, and robust gears to handle heavy loads without compromising structural integrity. Alignment and Mounting: Proper alignment and mounting are essential to ensure smooth and efficient power transmission. Misalignment can lead to increased wear and reduced gearbox lifespan. Maintenance Accessibility: Heavy-duty gearboxes should be designed for easy maintenance access. Features such as removable covers and inspection points simplify servicing and repairs. Compatibility: Gearboxes should be compatible with the specific machinery and tasks they will be used for. Customizable gear ratios and output shaft configurations enhance versatility. Reliability and Longevity: Heavy-duty gearboxes should be built to last, with quality craftsmanship and components that can withstand the demanding conditions of agricultural operations. Safety: Safety features, such as guards and emergency shutdown mechanisms, are essential to protect operators and nearby personnel from potential hazards. Environmental Considerations: Gearbox designs should consider environmental regulations and emissions standards to minimize the impact on the environment. Cost-Effectiveness: While heavy-duty gearboxes require a higher upfront investment, their durability and performance contribute to long-term cost-effectiveness by reducing downtime and the need for frequent replacements. By carefully considering these factors, farmers can select the appropriate heavy-duty gearboxes that enhance productivity and reliability in their farming operations. e desired planting depth. Sprayers: Agricultural gearboxes are used in sprayers to drive pumps that distribute pesticides, herbicides, and fertilizers over fields. Hay Balers: Gearboxes are essential in hay balers for compacting and forming bales of hay, enabling easy storage and transportation. Manure Spreaders: Manure spreaders incorporate gearboxes to distribute and spread fertilizers and compost evenly across fields. Grain Augers: Grain augers, used for loading and unloading grains, feature gearboxes to drive the rotating screw mechanism that lifts and transfers grains. Cultivators: Cultivators use gearboxes to drive rotating tines or blades that loosen and prepare the soil for planting. Rotary Cutters: Rotary cutters, often attached to tractors, utilize gearboxes to power the spinning blades used for cutting tall grass, weeds, and brush. Threshers: Threshers, employed for separating grains from their husks or stalks, incorporate gearboxes to drive the threshing mechanisms. These examples demonstrate the diverse applications of agricultural gearboxes across a wide range of farming equipment. By providing reliable power transmission and control, agricultural gearboxes contribute significantly to the productivity and efficiency of modern agricultural practices. US$ 1.45/kg 1 kg(Min.Order) | Request Sample