Product Description
EP-AG135 Agricultural gearbox Lawn mower series
There are 3 basic types of mowers, manual and hydrostatic. Each has different advantages, and
Disadvantages. Let’s examine each type and its advantages. Which type is suitable for you? Read on to learn more. Also, be sure to read our comments on hydrostatic mowers. This is a good choice for anyone who wants to maintain the lawn in an environmentally friendly way. This is a great way to save money on your next mowing project.
Hydrostatic transmission
The mower and hydrostatic transmission use fluid to shift the machine’s gears. Hydros is similar to the automatic transmission in automobiles, and its characteristic is that the pump can affect the flow of hydraulic oil. The mower’s transmission comprises various mechanical components, including differential and drive shaft. If any of these components fail, the mower will not move. Check the hydrostatic transmission for leaks by checking the label on the shift lever.
Mowers with hydrostatic transmission use fluid instead of gas or oil to turn the wheels. The hydrostatic mower is easier to operate and has a manually operable lever. It is essential to keep the rod vertical to prevent:
Flip. To move the machine forward, push the lever CHINAMFG and then push the lever backward to shift it into reverse. This way, you can change the direction of the mower while walking.
Considering upgrading the mower’s transmission, consider the hydrostatic transmission. These mower gearboxes have the same advantages as automatic gearboxes, but their engineering and components are more complex. They are also more expensive to purchase and repair, so follow the instructions to maintain them. In addition to ensuring the regular operation of the mower’s transmission, the transmission should also be cleaned and maintained regularly.
Hydraulic gear transmission
Hydro gear produces a variety of different types of mower transmissions. These include riding mowers, zero-turn mowers, and lawn tractors. Please consider the hydraulic gear transmission if you need to replace the mower’s transmission. You can find the hydraulic gear transmission at the power mower sales office. You will get fast transportation and competitive prices when you shop with us. Hydro gear mower is 1 of the best-selling brands in lawn care equipment.
You can find replacement parts for the mower transmission in the dealer’s online store. The hydraulic gearbox is suitable for many top mowers brands and is easy to install. Hydro gear zt-2200 and zt-2800 are light zero steering mowers. Zt-3100 has upgraded shafts and bearings, which can be used for more extended commercial uses. Hydro gear also produces large commercial models that can be transported up to 18 HangZhous and run at 2 speeds.
Honda cruise control allows you to control the speed of the machine by adjusting the clutch lever. You can choose from 9 preset maximum speeds and change the speed step by step. Honda hydro gear transmission allows you to enjoy smooth driving when mowing the lawn. Simple operation without constant input. Automatic speed control makes mowing easy. When buying a lawnmower, please consider the terrain you have and the terrain you usually trim.
Manual transmission
When looking for a lawnmower, you will find that there are 2 main types of lawnmowers: hydrostatic and automatic. Although these 2 mowers are top-rated in many families, you can also consider buying an electric mower. These models are environmentally friendly and can still produce excellent results. When purchasing a lawnmower, please pay close attention to the transmission because it will significantly affect the way of mowing.
In addition to speed, the mower’s transmission also controls torque and acceleration. Different transmissions provide different torque levels, allowing riders to change the transmission ratio as needed. Lower gears produce more traction, but you can’t run that fast. Depending on the type of mower, different gearboxes provide different transmission ratios and gear numbers. To find out which is best for you, please read the manual. Then, take the mower to the mechanic for a thorough inspection.
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PRODUCTPARAMETERS |
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ITEM |
EP-AG135 |
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Ratio |
1:1 |
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Teeth |
20/20 |
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Module |
6 |
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Power(HP) |
50 |
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Rated Input |
540 rpm |
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Input/Output Description |
1 3/8 Z6 |
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Weight(N.W) |
16.5Kg |
Application of mower gearbox
Usage Scenario of Lawn Mower Gearbox
We Also Supply PTO Shaft
other gearboxes
Agricultural Gearbox Production Workshop
HangZhou Ever-power Transmission Machinery Co., Ltd. was established in 2006. The company is located in ZHangZhoug HangZhou, with 90 employees, an area of 3800 meters, and an annual output value of 40 million yuan. The company is committed to the R & D, manufacturing, and personnel training of various gearboxes, reducers, and construction machinery, including spiral bevel gearbox, spur gearbox, worm gearbox, and cylindrical gearbox. It also includes a variety of high-pressure cast valve body and shell products. Its products are used in various applications, such as agricultural mowers, snow sweepers, fertilizer applicators, grain conveyors, industrial equipment, oil mining machinery, marine industrial equipment, and hydraulic engineering components. More than 95% of its products are exported to Europe, the United States, and Australia. Asia and Canada. The company has robust technology and R & D capabilities, produces reliable and high-quality products, pursues a unique business philosophy, and enjoys a high reputation in the manufacturing industry. Welcome to contact us by phone or email.
HangZhou Ever-power Transmission Machinery Co., Ltd. was established in 2006. The company is located in ZHangZhoug HangZhou, with 90 employees, an area of 3800 meters, and an annual output value of 40 million yuan. The company is committed to the R & D, manufacturing, and personnel training of various gearboxes, reducers, and construction machinery, including spiral bevel gearbox, spur gearbox, worm gearbox, and cylindrical gearbox. It also includes a variety of high-pressure cast valve body and shell products. Its products are used in various applications, such as agricultural mowers, snow sweepers, fertilizer applicators, grain conveyors, industrial equipment, oil mining machinery, marine industrial equipment, and hydraulic engineering components. More than 95% of its products are exported to Europe, the United States, and Australia. Asia and Canada. The company has robust technology and R & D capabilities, produces reliable and high-quality products, pursues a unique business philosophy, and enjoys a high reputation in the manufacturing industry. Welcome to contact us by phone or email.
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Type: | Agricultural Gearbox |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Case Studies: Successful Implementations of Agricultural Gearboxes
Several case studies highlight the successful integration of agricultural gearboxes in farming machinery:
- Case Study 1: Tractor Versatility
A farm in the Midwest implemented tractors equipped with adjustable gearboxes. The gearboxes allowed the tractors to seamlessly switch between plowing, planting, and harvesting tasks. The ability to customize speed and torque ratios improved efficiency and reduced the need for multiple machines.
- Case Study 2: Orchard Management
An orchard in California utilized specialized gearboxes in its mechanized harvesters. These gearboxes facilitated controlled movement and precise positioning of the harvesters among trees. The adaptability of the gearboxes enabled the harvesters to navigate the orchard’s uneven terrain while minimizing damage to trees and fruit.
- Case Study 3: Precision Planting
A farm in Europe integrated precision planting machinery with gearboxes that offered adjustable gear ratios. This allowed for precise control over seed placement and depth. The gearboxes played a vital role in achieving uniform crop emergence and optimizing seed-to-soil contact.
- Case Study 4: Multi-Tasking Implements
A farming cooperative in Australia utilized multi-tasking implements equipped with versatile gearboxes. These implements could seamlessly switch between tasks such as plowing, harrowing, and fertilizing. The gearboxes’ ability to manage torque and speed ratios ensured optimal performance across various tasks.
- Case Study 5: Soil Conservation
A farm in Africa adopted gearboxes in its soil conservation practices. By attaching specialized implements with adjustable gearboxes to their tractors, the farm effectively controlled soil erosion and improved water infiltration rates. The gearboxes allowed for precise adjustments based on soil type and slope.
These case studies illustrate the impactful role of agricultural gearboxes in enhancing efficiency, versatility, and productivity across a spectrum of farming applications.
Common Signs of Gearbox Wear and Their Solutions
Gearboxes, like any mechanical components, can experience wear over time due to factors such as friction, load, and operating conditions. Recognizing the common signs of gearbox wear is essential for timely maintenance and avoiding potential breakdowns. Here are some signs to watch out for and the solutions to address them:
- Unusual Noises: Grinding, clicking, or whining noises during operation can indicate worn gears or bearings. Inspect the gearbox for damaged teeth or inadequate lubrication. Replace damaged components and ensure proper lubrication.
- Increased Vibration: Excessive vibration suggests misalignment or imbalance within the gearbox. Check for proper alignment and balance the components if necessary. Also, inspect for worn or damaged shafts or bearings.
- Leakage: Oil or lubricant leaks may indicate worn seals or gaskets. Replace seals and gaskets to prevent leakage and ensure adequate lubrication.
- Slipping Gears: Gears slipping out of engagement or difficulty shifting can point to worn or damaged gear teeth. Inspect gears for signs of wear or chipping, and replace as needed.
- Temperature Increase: Abnormal heat generation can result from increased friction due to worn parts. Check lubrication levels and quality, and replace worn bearings or gears causing excess friction.
- Decreased Performance: Reduced power transmission or output efficiency can indicate wear in the gearbox. Inspect gears, bearings, and other components for signs of wear and replace as necessary.
- Excessive Play: Excessive play or backlash in gears can indicate worn gear teeth or bearings. Inspect components for wear, adjust backlash, and replace worn parts.
Addressing gearbox wear requires routine maintenance, including proper lubrication, alignment checks, and regular inspections. Timely replacement of worn or damaged components can extend the gearbox’s lifespan and maintain optimal performance in various applications.
Contribution of Agricultural Gearboxes to Tractor Functionality
An agricultural gearbox is a vital component of a tractor’s powertrain system, playing a pivotal role in enabling the tractor to perform a wide range of tasks on the farm. The functionality of tractors heavily relies on the proper operation of their gearboxes, which facilitate various essential functions:
- Power Transmission: Tractors are required to deliver substantial power and torque to perform tasks like plowing, tilling, and hauling. Agricultural gearboxes transmit power from the tractor’s engine to its wheels or other implement attachments, enabling efficient power delivery to the ground.
- Speed Control: Different agricultural tasks demand different speeds. Gearboxes allow operators to control the speed of the tractor to match the requirements of the task at hand. Whether it’s slow-speed operations like tilling or high-speed transport, the gearbox provides the necessary speed adjustments.
- Implement Attachment: Tractors are often used with a variety of implements, such as plows, harrows, and mowers. The gearbox facilitates the connection and operation of these implements by transmitting power and torque from the tractor’s engine to the implement’s working components.
- Directional Changes: Agricultural gearboxes enable tractors to change direction smoothly. They provide the necessary gearing arrangements to reverse the tractor’s movement, making it easy to maneuver around the farm, fields, and obstacles.
- Adaptation to Terrain: Agricultural gearboxes help tractors adapt to different terrains and soil conditions. By adjusting the gear ratio, tractors can optimize their performance for tasks like climbing slopes, working on uneven ground, or pulling heavy loads.
Modern agricultural gearboxes are designed for durability and reliability in the demanding farming environment. They are often equipped with features like multiple gears, synchronization mechanisms, and efficient lubrication systems to enhance their performance and longevity.
Regular maintenance and periodic checks are essential to keep the agricultural gearbox in optimal condition. Proper lubrication, gear inspection, and addressing any signs of wear or damage contribute to the longevity and consistent performance of the gearbox, thus ensuring the tractor’s functionality throughout the farming seasons.
editor by CX 2024-05-02