China Harmonic Drive Gearbox for Industry Robots/High Precision Harmonic Drive Gear Speed Reducer manufacturer

Merchandise Description

Product Description:

one.Flexspline is a hollow flanging regular cylinder composition.

2.There is a massive-diameter hollow shaft gap in the middle of the cam of the wave generator. The inside style of the reducer has a support bearing.

three.It has a entirely sealed structure and is easy to set up. It is very suited for the instances in which the wire wants to be threaded from the heart of the reducer.

Benefits:

The initial:Large precision,high torque

The 2nd:committed technical personnel can be on-the-go to offer style options

The third:Factory direct income fine workmanship durable good quality assurance

The fourth:Solution high quality issues have a one-yr guarantee time, can be returned for substitution or restore

Organization profile:

HangZhou CZPT Technology Co., Ltd. set up in 2014, is fully commited to the R & D plant of higher-precision transmission parts. At current, the once-a-year manufacturing potential can attain 45000 sets of harmonic reducers. We firmly believe in high quality first. All backlinks from uncooked resources to concluded items are strictly supervised and managed, which provides a CZPT basis for product top quality. Our goods are marketed all more than the region and overseas.

The harmonic reducer and other higher-precision transmission components have been independently created by the firm. Our company spends twenty% of its revenue each 12 months on the investigation and growth of new technologies in the industry. There are 5 people in R & D.

Our edge is as below:

1.7 many years of marketing knowledge

2. 5-individual R & D crew to supply you with technological support

3. It is marketed at house and overseas and exported to Turkey and Eire

4. The merchandise high quality is guaranteed with a one particular-year warranty

5. Products can be tailored

Power manufacturing facility:

Our plant has an complete campus The number of workshops is close to 300 Whether it is from the creation of raw components and the procurement of uncooked resources to the inspection of finished merchandise, we are performing it ourselves. There is a comprehensive manufacturing system

HST-III Parameter:

Model	Speed ratio	Enter the rated torque at 2000r/min		Allowed CZPT torque at begin stop		The allowable highest of the regular load torque		Maximum torque is permitted in an instant		Allow the greatest pace to be entered	Typical enter pace is permitted	Back again gap	design lifestyle
Model	Speed ratio	NM	kgfm	NM	kgfm	NM	kgfm	NM	kgfm	r / min	r / min	Arc sec	Hour
14	fifty	six.two	.6	twenty.7	two.1	7.nine	.7	forty.three	four.1	7000	3000	≤30	10000
	eighty	nine	.nine	27	two.seven	twelve.7	one.3	54.1	5.five
	100	9	.9	32	3.3	twelve.7	one.3	sixty two.one	six.3
17	50	eighteen.four	1.nine	39	4	29.nine	3	eighty.5	eight.two	6500	3000	≤30	15000
	eighty	twenty five.three	2.6	forty nine.five	five	31	3.2	100.one	ten.2
	100	27.six	two.8	sixty two	6.3	forty five	four.six	124.two	twelve.7
20	50	28.8	two.9	64.four	six.6	39	4	112.seven	eleven.5	5600	3000	≤30	15000
	80	39.one	4	eighty five	8.8	fifty four	5.five	146.1	fourteen.9
	100	forty six	4.7	94.3	nine.six	fifty six	five.eight	169.1	17.two
	one hundred twenty	46	4.seven	a hundred	ten.2	fifty six	5.eight	169.1	17.2
	a hundred and sixty	46	4.7	100	10.two	fifty six	5.8	169.one	17.two
25	50	44.9	four.6	113	11.five	63	six.five	213.9	21.eight	4800	3000	≤30	15000
	80	72.5	7.four	158	sixteen.1	a hundred	10.2	293.three	29.nine
	one hundred	77.1	7.9	181	eighteen.four	124	twelve.7	326.6	33.3
	one hundred twenty	77.1	seven.nine	192	19.6	124	12.seven	349.six	35.six
32	50	87.4	8.9	248	25.3	124	twelve.7	439	44.8	4000	3000	≤30	15000
	80	135.seven	thirteen.8	350	35.six	192	19.6	653	sixty six.six
	100	157.6	sixteen.one	383	39.1	248	twenty five.three	744	75.9
forty	100	308	37.2	660	67	432	forty four	1232	126.7	4000	3000	≤30	15000

HSG Parameter:

Model	Speed ratio	Enter the rated torque at 2000r/min		Allowed CZPT torque at start cease		The allowable maximum of the common load torque		Maximum torque is allowed in an instantaneous		Allow the optimum pace to be entered	Average enter speed is authorized	Again gap	design and style life
Model	Speed ratio	NM	kgfm	NM	kgfm	NM	kgfm	NM	kgfm	r / min	r / min	Arc sec	Hour
14	fifty	seven	.7	23	2.3	nine	.9	forty six	four.seven	14000	8500	≤20	15000
	eighty	ten	one	30	three.one	fourteen	one.four	61	six.two
	100	10	one	36	3.7	fourteen	one.4	70	seven.2
17	50	21	two.1	44	4.5	34	three.four	91	9	10000	7300	≤20	20000
	80	29	2.9	fifty six	5.seven	35	three.6	113	twelve
	100	31	three.2	70	seven.two	fifty one	five.two	143	15
20	50	33	3.three	73	7.four	forty four	4.five	127	thirteen	10000	6500	≤20	20000
	80	forty four	four.5	96	nine.eight	61	six.two	165	17
	100	52	5.3	107	ten.nine	64	six.five	191	twenty
	a hundred and twenty	fifty two	5.three	113	11.5	64	6.5	191	20
	160	52	five.three	120	12.two	64	six.five	191	twenty
25	50	51	five.two	127	13	seventy two	seven.3	242	25	7500	5600	≤20	20000
	80	eighty two	eight.4	178	18	113	12	332	34
	a hundred	87	eight.9	204	21	140	14	369	38
	one hundred twenty	87	8.9	217	22	140	fourteen	395	forty
32	50	99	10	281	29	one hundred forty	fourteen	497	fifty one	7000	4800	≤20	20000
	80	153	sixteen	395	40	217	22	738	75
	a hundred	178	18	433	forty four	281	29	841	86
40	100	345	35	738	seventy five	484	forty nine	1400	143	5600	4000	≤20	20000

Exhibition:
Software scenario:

FQA:
Q: What ought to I provide when I pick gearbox/speed reducer?
A: The ideal way is to supply the motor drawing with parameter. Our engineer will verify and advise the most appropriate gearbox design for your refer.
Or you can also supply below specification as effectively:
1) Sort, design and torque.
2) Ratio or output speed
three) Doing work issue and link approach
4) Quality and installed machine name
five) Enter method and input velocity
6) Motor model model or flange and motor shaft size

US $309.5
/ Piece
| 1 Piece

(Min. Order)

###

Application:	Motor, Machinery, Agricultural Machinery, Hst-IV
Hardness:	Hardened Tooth Surface
Installation:	90 Degree
Layout:	Coaxial
Gear Shape:	Cylindrical Gear
Step:	Single-Step

###

Samples:	US$ 100/Piece 1 Piece(Min.Order) \| Request Sample

###

Customization:	Available \| Customized Request

###

Model	Speed ratio	Enter the rated torque at 2000r/min		Allowed peak torque at start stop		The allowable maximum of the average load torque		Maximum torque is allowed in an instant		Allow the maximum speed to be entered	Average input speed is allowed	Back gap	design life
Model	Speed ratio	NM	kgfm	NM	kgfm	NM	kgfm	NM	kgfm	r / min	r / min	Arc sec	Hour
14	50	6.2	0.6	20.7	2.1	7.9	0.7	40.3	4.1	7000	3000	≤30	10000
	80	9	0.9	27	2.7	12.7	1.3	54.1	5.5
	100	9	0.9	32	3.3	12.7	1.3	62.1	6.3
17	50	18.4	1.9	39	4	29.9	3	80.5	8.2	6500	3000	≤30	15000
	80	25.3	2.6	49.5	5	31	3.2	100.1	10.2
	100	27.6	2.8	62	6.3	45	4.6	124.2	12.7
20	50	28.8	2.9	64.4	6.6	39	4	112.7	11.5	5600	3000	≤30	15000
	80	39.1	4	85	8.8	54	5.5	146.1	14.9
	100	46	4.7	94.3	9.6	56	5.8	169.1	17.2
	120	46	4.7	100	10.2	56	5.8	169.1	17.2
	160	46	4.7	100	10.2	56	5.8	169.1	17.2
25	50	44.9	4.6	113	11.5	63	6.5	213.9	21.8	4800	3000	≤30	15000
	80	72.5	7.4	158	16.1	100	10.2	293.3	29.9
	100	77.1	7.9	181	18.4	124	12.7	326.6	33.3
	120	77.1	7.9	192	19.6	124	12.7	349.6	35.6
32	50	87.4	8.9	248	25.3	124	12.7	439	44.8	4000	3000	≤30	15000
	80	135.7	13.8	350	35.6	192	19.6	653	66.6
	100	157.6	16.1	383	39.1	248	25.3	744	75.9
40	100	308	37.2	660	67	432	44	1232	126.7	4000	3000	≤30	15000

###

Model	Speed ratio	Enter the rated torque at 2000r/min		Allowed peak torque at start stop		The allowable maximum of the average load torque		Maximum torque is allowed in an instant		Allow the maximum speed to be entered	Average input speed is allowed	Back gap	design life
Model	Speed ratio	NM	kgfm	NM	kgfm	NM	kgfm	NM	kgfm	r / min	r / min	Arc sec	Hour
14	50	7	0.7	23	2.3	9	0.9	46	4.7	14000	8500	≤20	15000
	80	10	1	30	3.1	14	1.4	61	6.2
	100	10	1	36	3.7	14	1.4	70	7.2
17	50	21	2.1	44	4.5	34	3.4	91	9	10000	7300	≤20	20000
	80	29	2.9	56	5.7	35	3.6	113	12
	100	31	3.2	70	7.2	51	5.2	143	15
20	50	33	3.3	73	7.4	44	4.5	127	13	10000	6500	≤20	20000
	80	44	4.5	96	9.8	61	6.2	165	17
	100	52	5.3	107	10.9	64	6.5	191	20
	120	52	5.3	113	11.5	64	6.5	191	20
	160	52	5.3	120	12.2	64	6.5	191	20
25	50	51	5.2	127	13	72	7.3	242	25	7500	5600	≤20	20000
	80	82	8.4	178	18	113	12	332	34
	100	87	8.9	204	21	140	14	369	38
	120	87	8.9	217	22	140	14	395	40
32	50	99	10	281	29	140	14	497	51	7000	4800	≤20	20000
	80	153	16	395	40	217	22	738	75
	100	178	18	433	44	281	29	841	86
40	100	345	35	738	75	484	49	1400	143	5600	4000	≤20	20000

US $309.5
/ Piece
| 1 Piece

(Min. Order)

###

Application:	Motor, Machinery, Agricultural Machinery, Hst-IV
Hardness:	Hardened Tooth Surface
Installation:	90 Degree
Layout:	Coaxial
Gear Shape:	Cylindrical Gear
Step:	Single-Step

###

Samples:	US$ 100/Piece 1 Piece(Min.Order) \| Request Sample

###

Customization:	Available \| Customized Request

###

Model	Speed ratio	Enter the rated torque at 2000r/min		Allowed peak torque at start stop		The allowable maximum of the average load torque		Maximum torque is allowed in an instant		Allow the maximum speed to be entered	Average input speed is allowed	Back gap	design life
Model	Speed ratio	NM	kgfm	NM	kgfm	NM	kgfm	NM	kgfm	r / min	r / min	Arc sec	Hour
14	50	6.2	0.6	20.7	2.1	7.9	0.7	40.3	4.1	7000	3000	≤30	10000
	80	9	0.9	27	2.7	12.7	1.3	54.1	5.5
	100	9	0.9	32	3.3	12.7	1.3	62.1	6.3
17	50	18.4	1.9	39	4	29.9	3	80.5	8.2	6500	3000	≤30	15000
	80	25.3	2.6	49.5	5	31	3.2	100.1	10.2
	100	27.6	2.8	62	6.3	45	4.6	124.2	12.7
20	50	28.8	2.9	64.4	6.6	39	4	112.7	11.5	5600	3000	≤30	15000
	80	39.1	4	85	8.8	54	5.5	146.1	14.9
	100	46	4.7	94.3	9.6	56	5.8	169.1	17.2
	120	46	4.7	100	10.2	56	5.8	169.1	17.2
	160	46	4.7	100	10.2	56	5.8	169.1	17.2
25	50	44.9	4.6	113	11.5	63	6.5	213.9	21.8	4800	3000	≤30	15000
	80	72.5	7.4	158	16.1	100	10.2	293.3	29.9
	100	77.1	7.9	181	18.4	124	12.7	326.6	33.3
	120	77.1	7.9	192	19.6	124	12.7	349.6	35.6
32	50	87.4	8.9	248	25.3	124	12.7	439	44.8	4000	3000	≤30	15000
	80	135.7	13.8	350	35.6	192	19.6	653	66.6
	100	157.6	16.1	383	39.1	248	25.3	744	75.9
40	100	308	37.2	660	67	432	44	1232	126.7	4000	3000	≤30	15000

###

Model	Speed ratio	Enter the rated torque at 2000r/min		Allowed peak torque at start stop		The allowable maximum of the average load torque		Maximum torque is allowed in an instant		Allow the maximum speed to be entered	Average input speed is allowed	Back gap	design life
Model	Speed ratio	NM	kgfm	NM	kgfm	NM	kgfm	NM	kgfm	r / min	r / min	Arc sec	Hour
14	50	7	0.7	23	2.3	9	0.9	46	4.7	14000	8500	≤20	15000
	80	10	1	30	3.1	14	1.4	61	6.2
	100	10	1	36	3.7	14	1.4	70	7.2
17	50	21	2.1	44	4.5	34	3.4	91	9	10000	7300	≤20	20000
	80	29	2.9	56	5.7	35	3.6	113	12
	100	31	3.2	70	7.2	51	5.2	143	15
20	50	33	3.3	73	7.4	44	4.5	127	13	10000	6500	≤20	20000
	80	44	4.5	96	9.8	61	6.2	165	17
	100	52	5.3	107	10.9	64	6.5	191	20
	120	52	5.3	113	11.5	64	6.5	191	20
	160	52	5.3	120	12.2	64	6.5	191	20
25	50	51	5.2	127	13	72	7.3	242	25	7500	5600	≤20	20000
	80	82	8.4	178	18	113	12	332	34
	100	87	8.9	204	21	140	14	369	38
	120	87	8.9	217	22	140	14	395	40
32	50	99	10	281	29	140	14	497	51	7000	4800	≤20	20000
	80	153	16	395	40	217	22	738	75
	100	178	18	433	44	281	29	841	86
40	100	345	35	738	75	484	49	1400	143	5600	4000	≤20	20000

Tips For Selecting the Right Agricultural Gearbox

An agricultural gearbox is an essential component of a farm machinery, such as a combine harvester. A high-efficiency gearbox ensures optimum performance, while readily available replacement parts ensure a hassle-free operation. Here are some important tips for selecting the right agricultural gearbox. You can also read about bevel and CZPT gearboxes, Closed-loop seals, and the quality of materials. You can choose from the many different brands and models available.

Bevel gearboxes

A bevel gearbox consists of a series of enclosed spiral and straight bevels that transmit rotational power through a 90-degree shaft. These gearboxes can be configured at many different angles to suit various agricultural machinery applications. For example, CZPT Gearboxes manufactures a bevel gear drive at 68 degrees that is perfect for grain cart and auger applications. It also has a 50-degree model for the same purpose.
The simplest type of bevel gearbox uses straight or helical teeth. Straight teeth make it difficult to realize small profile coverage. The ratio between the input and output shafts is generally 1:1. Bevel gearboxes with straight teeth cannot produce a high transmittable torque and are also relatively noisy. A bevel gearbox with a straight or bevelled output shaft can also be symmetrical or asymmetrical, depending on the application.
A bevel gearbox can be arranged in several ways. It can be configured to provide deflection in two or three directions. The output shafts can be at various angles: 90 degrees, 120 degrees, and 135 degrees. Depending on the size and mounting location, it can be geared for either a simple screw drive or a double-shaft arrangement. One option that is not often used is a double-helix bevel gearbox, which is typically less than half the size of a standard gearbox.
In addition to bevel gears, there are also hypoid bevel gears and spiral gears. Both types produce thrust forces that act parallel to the axis of rotation, but the spiral bevel gear produces more thrust force and a change in direction of the torque is possible. However, both types of bevel gears have their drawbacks. In order to make sure that you are choosing the best one for your needs, it’s important to choose the right one.
Agricultural machinery use bevel gears to elevate the crop. The housings of these gearboxes are usually made of closed-grain cast-iron, although larger sizes are made of SG 500/7 material. The screw, meanwhile, is made of Cr-Mo medium carbon steel that has high core strength. The nut is made of aluminum bronze and the tapered roller bearing is suitable for high-axial and radial loads.

CZPT gearboxes

If you’re a farmer, you probably know just how important the parts of your CZPT agricultural gearbox are. If the gears on your tractor start to wear out, you’ll be losing significant yields, since they’re inefficient. And if they don’t have a high gear ratio, that means higher frictional losses, which means lower quality harvests. Food industry gearboxes must meet hygiene and safety regulations as well as withstand harsh environmental conditions. Additionally, you’ll find that the machinery in your food processing plant uses food-safe coloring agents and oils.
Despite the many challenges that face gearboxes, they’re essential for efficient cropping operations. Because they’re used in almost every stage of the cropping cycle, you’ll want them to be efficient and resilient to the toughest conditions. Those conditions include high and low temperatures, operation in moist or arid environments, and safety regulations. But there are some solutions that can help you maintain your cropping cycles for longer, and avoid the need to purchase expensive, replacement gearboxes from a third-party supplier.
CZPT shaft-mount reducers, designed for beet trucks, power conveyors, and other applications, use helical gearing with hardened steel and Viton seals to resist corrosion. CZPT Ultramite gearmotors, for example, drive pilers, stacker boom swings, and hoists. These high-quality gearmotors feature a low-speed direct drive and a high-speed pinion. And all of these products can accept standard NEMA C-face motors.
Industrial gearboxes are becoming increasingly essential for power transfer applications. From automobiles to helicopters to marine vessels, industrial gearboxes provide energy efficiency and reliability for businesses. With their torque multiplication, they reduce the speed of tasks and decrease their carbon footprints. In fact, many industries today are using industrial gearboxes to improve their efficiency, reduce costs, and increase productivity. This makes these gearboxes more than just useful in the agricultural sector.

Closed-loop seals

The closed-loop seal is one of the best ways to keep the gearbox safe from water intrusion. It’s a great alternative to desiccant breathers. Although they can’t keep the gearbox underwater, they are a great option for agricultural gearboxes. In the event of an emergency, a closed-loop elastomeric seal will prevent water from leaking into the gearbox.
When it comes to agriculture, the gearbox is important to the entire food chain. Even a little downtime can mean significant production loss. This is why it’s crucial to choose a gearbox that’s easy to access and maintain. Luckily, there are some great agricultural gearbox manufacturers that make closed-loop seals that are easy to access and maintain. A quality gearbox will last for a long time and keep your production costs down.
Flange gaskets are a vital component in the gearbox flange joint. When exposed to high compressive loads over time, gaskets start failing. As a result, they lose strength and leak. Due to their importance, gasket deformation plays a significant role in sealing performance. Therefore, a detailed analysis is carried out to study how gasket thickness affects deformation and von Mises stresses.
End covers are another common agricultural gearbox component. These are a type of seal that fits into the housing bore of rotary shaft lip seals. The DMR(tm) Wheel Hub Seal protects the bearings and shafts during installation and removal. These seals are made of elastomer/sheet metal. They are excellent in high-speed, high-pressure and chemical compatibility applications.
The type of motor mounted in the gearbox also determines the longevity of the seal. A C-face motor, for example, is mounted in a gearbox with a C-face motor. The shaft must slide into the hollow bore of the gearbox without wiggle. Otherwise, the motor may cause deformation of the seal, leading to leakage. Therefore, it is important to know the specific mounting arrangement of the motor before installing a C-face motor.
Various types of rotary seals are available for tractors. Among them, CZPT V-Class Magnum Seal has a grease-filled cavity outboard of the lip seal. This cavity traps small contaminants and blocks them from reaching the lip seal. In addition, the zerk on the grease cavity ensures that the lubrication reaches the outer dust lip, reducing heat generation.

Quality of materials

A quality agricultural gearbox can make or break a farming project. A good quality gearbox is not only reliable but also sturdy and will last a long time. In addition, it can save you money. Agricultural gearboxes come in different styles to fit a wide variety of applications. If you’re looking for a high-quality gearbox that will last a long time, consider an Aline Trading P/L gearbox. Aline Trading gearboxes can handle a variety of tasks, from harvesting crops to operating agricultural machinery. They are designed to reduce input shaft speed and increase the tractor PTO speed. A 50-degree bevel gear drive is commonly used on a grain cart or a portable grain elevator.
A tractor’s gear box is made of grey cast iron. This material is machinability-friendly, wear-resistant, and vibration-dampening. The belt pulleys are usually cast iron and use two-stage processes, casting and forging. Large belt pulleys are typically made of cast iron. The brake drums’ material needs to be higher-quality to reduce vibrations. The brake drums are made of grey iron ASTM A48 Class 35.
Agricultural gearboxes play a vital role in the entire food chain. They’re an essential part of the agricultural equipment production process, and efficient gearboxes are crucial for profitable operations. In addition to being highly efficient, agricultural gearboxes need to be able to endure a variety of environmental conditions. High and low temperature extremes, operations in moist and arid environments, and safety regulations are just some of the problems that agricultural gearboxes face.

editor by czh 2023-03-31